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Tips for Air Compressors to Beat the Summer Heat

  • 分类:Market News
  • 发布于 2024年8月28日 星期三 15:01

 

The relentless heat of summer poses not only a continuous "grill" challenge for laborers but also significant difficulties for the operation of air compression equipment. Prolonged exposure to high temperatures can not only reduce the operating efficiency of air compressors but also lead to surge, malfunctions, and even structural damage in severe cases.

To mitigate the operational risks of air compressors under high-temperature conditions, maintain stable and efficient performance, and ensure that users' production plans proceed as scheduled, users must adopt a series of necessary measures during hot weather to ensure that their air compression equipment can comfortably "beat the heat" and operate continuously.

  1. Regular Inspection and Replacement of Air Filters

As a crucial component ensuring the normal operation of air compressors, air filters effectively prevent impurities and oil contaminants in the air from entering the compressor's interior. If the filter mesh in the air filter becomes clogged or its filtration effect decreases, it can hinder the intake and exhaust processes of the compressor, making it difficult to expel internal impurities and accumulated heat. During summer's intense heat, these issues can lead to sudden shutdowns, affecting production schedules and increasing maintenance costs.

In high-temperature environments, timely replacement of old air filters is particularly important. This not only ensures that the compressor operates at its optimal state but also effectively prevents various faults caused by high temperatures, providing a solid guarantee for continuous and stable production operations.

Regularly replacing IHI Sullair's high-quality air filters can significantly reduce the intake resistance of air compressors.

  1. Cleaning the Cooler

The cooler's primary responsibility is to cool compressed air to prevent the compressor from overheating. In summer's high-temperature environment, the cooler's surface is prone to accumulating dust and impurities, reducing its heat dissipation efficiency, causing the compressor's operating temperature to rise abnormally, and thereby affecting the stability and safety of the entire system.

Given this, users should thoroughly clean the cooler's surface regularly to ensure its heat dissipation performance remains optimal. It is generally recommended to perform cleaning maintenance at least once a month or use compressed air to blow off dust and dirt adhering to the cooler's surface. These measures can significantly improve the cooler's heat dissipation effect, effectively extend the compressor's service life, and ensure efficient and stable operation.

  1. Inspecting Lubricating Oil

Lubricating oil plays a vital role in air compressors, providing lubrication, sealing, cooling, and cleaning functions. Under high-temperature conditions, a lack of lubrication within the compressor's internal structure can easily lead to expansion, wear, and even deformation. Regularly checking the oil level of the lubricating oil to ensure it remains within the normal range and selecting high-quality lubricants such as IHI Sullair's dedicated lubricating oil are crucial to prevent oil deterioration and impurities.

Lubricating oil is essential for the normal operation of air compressors. It not only provides necessary lubrication but also effectively realizes sealing, cooling, and cleaning functions. In high-temperature environments, if the compressor's internal structure lacks proper lubrication, it can easily lead to component expansion, accelerated wear, and even deformation, significantly affecting the equipment's reliability and service life.

Therefore, regularly checking the oil level of the lubricating oil is an indispensable maintenance step during summer. Ensuring that the oil level remains within the specified normal range can effectively prevent the occurrence of the above problems. Additionally, users should choose genuine IHI Sullair dedicated lubricating oil, which boasts exceptional quality and performance, significantly reducing the risk of faults caused by high temperatures and maintaining the compressor's optimal operating state.

  1. Maintaining the Motor System

As the core power source of air compressors, the stability of the motor system directly affects the compressor's overall operating efficiency. In high-temperature environments, ensuring the reliability and safety of the motor system is particularly important.

First, regularly inspect the electrical system's wiring, cables, and protection and cooling devices to ensure no damage, looseness, or abnormal heating occurs. Any damage or aging can pose safety hazards. Second, conduct a comprehensive inspection of the electrical components within the control box to ensure all key components are in good working condition. If any components are found to be faulty or their performance has declined, take prompt repair measures or replace them to avoid equipment failure risks.

Regular maintenance of the main motor can significantly reduce the operational risks of air compressors under harsh conditions.

  1. Preventing Overheating and Rusting from Moisture

Preventing overheating and rusting is crucial to ensuring the safe and stable operation of air compressors in summer's high-temperature environment.

As temperatures rise, the risk of air compressors overheating increases, potentially leading to automatic shutdowns and significantly affecting production efficiency. Therefore, regularly inspecting the compressor's cooling system and promptly monitoring equipment temperatures become essential. To ensure the cooling system operates normally, consider adding additional cooling equipment or adopting other auxiliary cooling measures when necessary.

Moreover, southern China's summer not only brings high temperatures but also high humidity, increasing the likelihood of rusting in air compressors. Therefore, during the compressor's routine maintenance, special attention should be paid to keeping the equipment's surface dry and regularly applying anti-rust oil to prevent rusting. Pay particular attention to the rust prevention of key components and connections.

Summer's intense heat and high temperatures are peak periods for air compressor failures.

As a professional provider of comprehensive compressed air solutions, IHI Sullair boasts extensive manufacturing service technology and experience, assisting customers in ensuring that our air compressors operate safely, efficiently, and stably regardless of location or time.

We are committed to providing users with comprehensive services and support, including but not limited to professional maintenance plans, performance optimization solutions, and emergency troubleshooting services. IHI Sullair offers customized air compressor energy efficiency guarantees and enhancement services, and through long-term maintenance agreements with users, we provide a solid technical backing to ensure that your air compressor system remains in optimal condition when facing the challenges of summer heat.

Guardian of efficient operation of air compressor - IHI-Sullair special lubricating oil

  • 分类:Market News
  • 发布于 2024年8月06日 星期二 15:20

Centrifugal air compressors, as widely used industrial products, often face rigorous and complex operating conditions. High-performance lubricants, indispensable for the smooth operation of air compressors, are crucial to maintaining their long-term stability.

 

As an experienced air compressor manufacturer, IHI Sullair boasts expertise in ensuring the smooth and efficient operation of air compressors. In response to the critical needs of users for safe, reliable, easy-to-operate, long-lasting, environmentally friendly, and energy-efficient lubricant products, we have specially developed exceptional lubricants tailored for the long-term stable operation of centrifugal air compressors. Additionally, we offer reliable lubrication solutions and share professional insights on lubricant usage.

 

Our mission is to empower users to achieve stable production, ensuring efficient operation on a safe and environmentally friendly basis, thereby enhancing overall benefits comprehensively.

 

The Significance of Choosing the Right Lubricant for Air Compressors:

 

Reduced Wear: During operation, friction is inevitable in air compressors, leading to wear and heat generation. Neglect can cause machine damage or even overheating shutdown. Properly using lubricants creates a lubricating film between machine parts, separating contact surfaces and minimizing friction. IHI Sullair's dedicated lubricants, formulated with high-quality base oils and high-performance additives, exhibit excellent thermal stability and anti-wear properties, effectively mitigating overheating and wear risks.

Corrosion Prevention: Centrifugal air compressors are prone to moisture and corrosive gases within their working environments. Lubricants form a protective film on machine surfaces, safeguarding smooth operation. IHI Sullair's lubricants excel in rust and corrosion prevention, ensuring complete oil-water separation and protecting against internal corrosion.

Cooling and Cleaning: Continuous operation generates heat at gear shafts and bearing connections. High-quality lubricants dissipate this heat while eliminating dirt and impurities within the lubrication system, ensuring self-cleaning. IHI Sullair's lubricants, with their superior quality, reduce equipment failure and support stable production. Their high viscosity index ensures stable oil film formation, minimizing power loss during startup and achieving energy-efficient operation.

 

II. Performance Advantages of IHI Sullair Lubricants: 

Superior Hydrophobicity: High viscosity index ensures stable performance under temperature variations. Excellent hydrophobic properties separate oil from water quickly, preventing lubrication degradation and internal corrosion caused by oil hydrolysis, enhancing compressor efficiency and longevity.

Excellent Air Release Properties: Rapidly separates air entrained in oil, reducing air retention time. This prevents cavitation, ensures smooth compressor operation, enhances energy efficiency, protects against mechanical damage, and supports continuous high-efficiency work.

Outstanding Antioxidant Properties: Tested for excellent antioxidant performance, reducing carbon deposit formation and maintaining system cleanliness, thus lowering oil differential pressure and system energy loss.

Superior Surface Activity: Enhances oil-gas separation, reducing oil carryover in exhaust, minimizes oil foaming, lowers downstream pollution risks, and supports "safe, reliable, and environmentally friendly" operations.

Remarkable Anti-Deposit Formation: Based on centrifugal compressor characteristics, IHI-Sullair's specialized lubricants maintain compressor efficiency and stability even under harsh conditions like high temperature, corrosion, and continuous operation.

Complementing our dedicated lubricant products, we offer after-sales services, including lubricant selection advice, maintenance schedules, troubleshooting, and other lubrication-related services, ensuring stable and efficient plant operations while extending equipment life and reducing costs. Leveraging our outstanding lubricant technology and global technical service network, we empower you to significantly boost equipment productivity and confidently face industry challenges. Choose IHI-Sullair for professionalism, efficiency, and peace of mind!

Innovation Leads Development, Cooperation Shapes the Future 2024 IHI-Sullair Distributor meeting Ending Successfully

  • 分类:Market News
  • 发布于 2024年7月17日 星期三 08:47

Innovation Leads Development, Cooperation Shapes the Future - IHI-Sullair National Dealer Conference 2024 Concludes Successfully

Today, the highly anticipated 2024 IHI-Sullair Annual Distributor Meeting grandly opened in the picturesque pearl of the south, Liyang, Changzhou. Representatives from dealers nationwide converged with IHI-Sullair's sales elites and senior management team to delve into industry trends and market dynamics, share the essence of sales strategies, and celebrate each other's achievements. With cooperation as the sail, we sail through the waves of mutual success; with innovation as the rudder, we embark on a new journey. The theme of "Innovation Leads Development, Cooperation Shapes the Future" ran through the conference, emphasizing that in a rapidly changing market environment, close cooperation and continuous innovation are the keys to achieving mutual success.

Visionary Insights for Future Success
The conference officially kicked off at 9:00 am. Mr. Hiroshi Nakamura, General Manager of IHI-Sullair Compression Technology (Suzhou) Co., Ltd., delivered the opening speech. He led the audience in a comprehensive review of the company's sales performance in the first half of 2024 and announced several critical strategic initiatives.

The company will continue to deepen its presence in existing markets by optimizing its after-sales service network, strengthening customer relationships, and providing more comprehensive and timely support. To meet growing market demands, IHI-Sullair is steadily advancing the construction of new factories, aiming to increase production capacity while significantly enhancing production efficiency through the introduction of advanced manufacturing technologies and process optimization. He reiterated that while expanding business operations, safety, quality, and compliance will always be top priorities to provide customers with the most reliable services.

This year marks IHI-Sullair's 20th year of hard work in the Chinese market. Looking back, IHI-Sullair has achieved long-term development and significant accomplishments. Looking ahead, with the promising economic outlook and vast market potential in China, the company and its dealers will continue to make greater progress through joint efforts.

Reflecting on the Past, Charting a New Course
Following the opening remarks, Mr. Yang Guanghua, General Manager of IHI-Sullair Sales Branch, provided a comprehensive and multi-layered review and analysis of the sales performance in the first half of the year with his unique insights and forward-looking vision. He elaborated on the sales achievements, demonstrating IHI-Sullair's steady progress in the market and the team's determination and capabilities to overcome challenges.

Looking into the future, Mr. Yang outlined a clear strategic blueprint, specifying the strategic direction and implementation path for business expansion. He emphasized that staying attuned to market trends, accurately capturing customer needs, and leveraging product core competitiveness are crucial for market success. To this end, IHI-Sullair will strive to provide more refined and customized service solutions, ensuring that every initiative is targeted and effective.

Mr. Yang highlighted that in the face of increasingly fierce competition, IHI-Sullair must further enhance the comprehensive competitiveness of both its own and its dealer teams to stand out and remain invincible. This conference serves as an opportunity to deepen cooperation and mutual trust with dealers, fostering a more standardized and efficient communication mechanism to ensure seamless information flow and collaboration between the company and dealers, jointly forging a brighter future for IHI-Sullair.

Insightful Analysis of Market Dynamics
Next, Ms. Chen Jing, Marketing Manager of IHI-Sullair, took the stage to lead attendees through an overview of domestic macroeconomics and the air compressor industry dynamics with her keen market insights. She not only analyzed recent industry trends and the company's performance against this backdrop but also shared her outlook on future market trends with the team.

In this session, Ms. Chen focused on new trends and opportunities in industry development, emphasizing that in a complex and ever-changing market environment, to remain invincible, it is essential to continuously leverage product differentiation advantages, maintain and enhance brand reputation, and, more importantly, adhere to a customer-centric service philosophy, deeply understand customer needs, and strengthen customer interactions. She pointed out that only by deeply understanding and satisfying customers' genuine needs can we continuously enhance customer loyalty and achieve sustained and stable growth in performance.

Ms. Chen expressed that the IHI-Sullair Marketing Department will continue to provide comprehensive and multi-layered support to help dealer partners enhance their market competitiveness and jointly explore broader market spaces, working side by side for mutual development.

Surpassing Development and Enhanced After-Sales Services
Mr. Zhang Tiebing, After-Sales Sales Manager of IHI-Sullair, then provided a comprehensive and profound analysis of the company's remarkable progress in the after-sales sales sector, leveraging his profound industry.

Manager Zhang emphasized the crucial role of enhancing customer loyalty and deepening service awareness in the long-term development of IHI Sullair. He pointed out that only by continuously improving the quality of after-sales service and establishing a deep trust with customers can we solidify our foundation in the fierce market competition and achieve long-term mutual benefit with customers. He firmly believes that the continuous optimization of after-sales performance will become a powerful engine driving the future development of IHI Sullair.

Looking to the future, Manager Zhang made it clear that IHI Sullair will continue to increase its focus and investment in after-sales business, regarding it as a vital part of the company's strategic blueprint. To achieve this goal, the company will further deepen the communication channels with agents, providing more comprehensive and effective support. Meanwhile, the focus will be on the professional training and capability enhancement of the agents' after-sales sales team, aiming to build an elite team with superb business skills and first-class service.

Forge ahead with determination and explore relentlessly.

As the conference progressed steadily, the leaders of IHI-Sullair's technical department took the stage in succession, delivering insightful speeches that combined professional knowledge with practical operations, presenting a feast of ideas to the attendees. Focusing on the core areas of the company's engineering technology, product research and development, as well as on-site services, they conducted comprehensive and multi-faceted in-depth analyses, vividly illustrating IHI-Sullair's thriving momentum under the drive of innovation.

Manager Wen Xiaojun from the Engineering Department, with his profound theoretical foundation and extensive practical experience, guided the audience through the intricate world of engineering, detailing the company's numerous achievements in technological innovation and process optimization. He emphasized IHI-Sullair's commitment and contributions to tackling industry challenges and leading the technological frontier. This underscored the company's outstanding strength in the field of engineering technology, outlining for the attendees a series of visions driven by technological innovation and navigated by technology towards the future, showcasing a grand blueprint filled with opportunities and potential.

 

Mr. Huang Zhiwei, the manager of the Service Department, focused on the overall improvement of service quality and customer experience, and elaborated on the company's innovative practices in optimizing the service system, strengthening the response mechanism, and deepening customer relationship management. He emphasized that IHI Sullair always regards customer satisfaction as its ultimate pursuit. The Service Department not only organizes comprehensive training programs for internal service engineers but also for the service engineer teams of agents to ensure that every engineer is equipped with the ability to handle complex problems and that every customer can enjoy efficient, professional, and considerate service experience.

 

Manager Zhao Liang from the Product Research and Development Department vividly demonstrated IHI Sullair's relentless pursuit of innovative design and quality through a series of captivating product development examples. He narrated how the product research and development team centered on user needs, integrated cutting-edge technology with craftsmanship, and developed aftermarket star products that have received high praise from the market. This not only represents IHI Sullair's leading position in technological innovation but also serves as a powerful embodiment of the company's brand value and market competitiveness.

 

Subsequently, an extraordinary experience-sharing session commenced, with sales elites from IHI Sullair and outstanding dealer representatives taking turns to present, sharing their classic cases and practical insights garnered from the fierce market competition without reservation. Through vivid narratives and detailed data, they revisited one success story after another, revealing the strategic thinking and operational skills behind them, offering a feast of wisdom and inspiration to all attendees.

 

The sales elites shared their experiences in market expansion, customer needs exploration, and precise product positioning, emphasizing the significance of a "customer-centric" approach in the sales process and how to achieve win-win partnerships through establishing trust and deepening communication. Furthermore, they introduced how to flexibly adjust strategies, seize opportunities, and overcome challenges in the face of a complex market environment, thereby achieving steady growth in performance.

 

The excellent agent representatives, Mr. Li Dongxu, General Manager of Tangsheng International Machinery (Kunshan) Co., Ltd., and Mr. Chen Xiong, General Manager of Airzeal (Shanghai) Fluid Technology Co., Ltd., shared their respective stories of moving forward hand in hand with IHI Sullair based on their own practices. They talked about the difficulties and breakthroughs encountered in their agency business and how they won market recognition and customer trust through refined operation, differentiated competition, and deepened customer service. The sharing of a series of real cases provided valuable references and inspirations for the agents present, stimulating everyone to think deeply about the art of sales.

 

With the representatives' brilliant speeches and lively exchanges, this Dealer Conference successfully came to a close.

This grand event was not only a transfer of technology and experience but also a collision of hearts and wisdom. It has not only deepened the understanding and identification of agents with IHI Sullair's corporate culture, promoted the professional growth of the sales team, but also laid a solid foundation for building an open, shared, and collaborative sales ecosystem. With the conclusion of this conference, IHI Sullair and its partners embark on a new journey with exhilaration.

Only by continuous innovation can we lead development in a rapidly changing market;

Only through sincere cooperation can we pool our strengths and create an even more brilliant future!

Equip your air compressor with a "Super Lung"

  • 分类:Market News
  • 发布于 2024年8月04日 星期日 23:23

In modern industrial production, air compressors, as essential equipment, shoulder the crucial task of providing stable compressed air to production lines, repeating the process of intake, compression, and exhaust day in and day out, thereby offering continuous power support for the normal operation of factories. However, due to the harsh and complex production environments in industrial enterprises, dust particles suspended in the air, once inhaled by the air compressor, can negatively impact its performance, leading to a decline in exhaust quality, accelerated wear of internal components, and even equipment damage. In light of this, selecting the appropriate air filtration equipment is vital to ensuring the stable operation of air compressors. Air filtration equipment can effectively filter dust and impurities from the air, ensuring the air quality entering the air compressor, thereby maintaining the normal operation of the compressed air system. This not only significantly prolongs the service life of air compressors and related equipment but also reduces maintenance costs, improves production efficiency, and safeguards the long-term and stable production operations of enterprises.

The Necessity of Using Self-Cleaning Filters:

  1. Reducing Dust Wear and Prolonging Machine Life:
    During operation, air compressors require continuous and substantial intake and exhaust of air. Dust, particles, and other impurities in high-speed airflow can wear down the surfaces of the air compressor's internal components. Over time, this can shorten the compressor's service life.
    The IHI Sullair self-cleaning filter effectively intercepts and removes these dust particles, protecting the internal components of the air compressor from wear and extending its service life.

  2. Delaying Internal Scaling and Preventing Damage:
    Long-term intake of air with impurities by the air compressor can not only cause wear but also lead to dust scaling within the equipment, affecting airflow movement, disrupting the dynamic balance of the impeller, and increasing the shaft vibration of the rotor beyond standard limits. This can even lead to malfunctions, shutdowns for maintenance, and disruptions to production.
    The IHI Sullair self-cleaning filter minimizes dust accumulation within the equipment, delays scaling, and prevents structural damage that can cause air compressor failures.

  3. Improving Compression Efficiency and Saving Production Costs:
    Achieving high compression efficiency in air compressors relies not only on advanced technology and structural design but also on high-quality compressed air. Impurities such as dust particles in industrial plant air can affect the compression efficiency of air compressors, thereby impacting production efficiency.
    The IHI Sullair self-cleaning filter ensures that the intake air is clean, thereby improving the compression efficiency of the air compressor and enabling efficient production.

Outstanding Advantages of IHI Sullair Self-Cleaning Filters:

  1. Optimized Airflow Quality and Enhanced Production Efficiency:
    The IHI Sullair self-cleaning air filter removes pollutants from the air, making the air entering the compressor purer and optimizing airflow quality. This helps reduce energy loss during compression, enhancing work efficiency. Additionally, the IHI Sullair air compressor boasts unique technical characteristics, with a larger air filtration capacity than similar products, enabling efficient dust removal.

  2. Long Filter Life and Low Maintenance Costs:
    The IHI Sullair self-cleaning filter features a self-cleaning function that automatically removes dust and dirt from the filter elements periodically, reducing the frequency and cost of manual cleaning and maintenance. Using high-quality filter elements with filtration grades ranging from F8 to F9, our filters exhibit excellent moisture resistance, dust removal efficiency, and high performance. When combined with the self-cleaning filter, this significantly reduces the maintenance costs of the air compressor.

  3. Energy Saving, Environmental Protection, and Reduced Waste:
    As a high-performance air filter, the IHI Sullair self-cleaning filter enhances the compression efficiency of the air compressor, enabling it to complete the compression process faster and reducing energy consumption. By minimizing wear and failures caused by impurities, it indirectly lowers energy consumption, supporting enterprises in saving energy and costs. Designed in full compliance with government environmental regulations, users can rest assured of its use. During the cleaning process, the accumulated dirt and impurities are absorbed by the filter elements, allowing for centralized disposal and reducing solid waste generation.

  4. Versatile Application and High Reliability:
    The IHI Sullair self-cleaning filter adopts a novel design with a horizontal layout and side-mounted filter cartridges, saving space. Its modular structure enables use not only in normal environments but also in challenging conditions such as foggy, rainy seasons, low-temperature freezing weather, and outdoor environments with high dust content, demonstrating strong environmental adaptability. For severe operating conditions, the IHI Sullair self-cleaning filter employs a one-way intake closed structure, providing robust support for the stable operation of air compression equipment under various complex conditions.

In industrial production, air compressors work continuously to provide stable

By choosing IHI Sullair self-cleaning filters, user enterprises can not only enhance the compression efficiency of their air compressors, but also improve overall production efficiency. With the durable and reliable advantages of IHI Sullair filter elements, they can achieve the goal of energy saving and cost reduction, taking a solid step towards efficient production and sustainable development.

IHI-Sullair 2024Q2 sales workshop successfully ended

  • 分类:Market News
  • 发布于 2024年6月07日 星期五 16:40

Last Friday, IHI-Sullair successfully held the 2024 Q2 Sales Management Seminar in Shanghai. The company's senior leadership and sales management team gathered to comprehensively review the achievements of the first five months of this year, share market conditions and sales analysis, and discuss future business development strategies and action plans. They jointly summarized experiences, looked forward to the future, and made full preparations for the upcoming market challenges and opportunities.

At the beginning of the meeting, General Manager Nakamura San delivered an enthusiastic opening speech, setting a proactive tone for the entire day's proceedings. During the meeting, through detailed sales reports and strategic analysis, a comprehensive review and summary of the performance in the first five months of this year were conducted, and an in-depth analysis of after-sales business was provided, interpreting the current market dynamics and competitors' situations in detail. This not only helps to grasp market and customer needs more accurately, but also provides a strong guarantee for improving customer satisfaction. At the same time, it also provides an important reference basis for formulating the next sales strategy.

The management backbones of the sales team took the stage one by one, focusing on hot projects and regional sales, analyzing market dynamics, sales strategies, and competitive situations in depth, providing practical guidance for the team. Everyone focused on performance, customer maintenance, and strategy optimization, promoting a comprehensive improvement in team skills. Later, the financial knowledge training closely aligned with sales practices, empowering the sales team with data-driven decision-making capabilities through in-depth and concise explanations of relevant cases, providing precise navigation for business growth.

Finally, Yang Guanghua, the general manager of the sales branch, led the business forecast and action planning, clarifying specific goals and implementation paths for the next few months. He emphasized the importance of team collaboration and continuous progress, encouraging the sales team to participate in the action plan together, actively face challenges, and seize opportunities.

The entire seminar was rich in content and tightly paced, fully reflecting IHI Suelloc's proactive response to market changes. We will continue to promote business growth with sustained enthusiasm and a clearer strategic layout, continuously writing new chapters in development.

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产品特性

  1. 提供100% 完全无油压缩空气
  2. 极低的振动
  3. 噪音水平极低
  4. 结构紧凑, 所有安装工作能在短时间内完成
  5. 便于维修
    就这么简单
    在移开齿轮箱上盖后,我们就可以检查所有的内部元件。主要的元件如主齿轮、转子、轴封、轴承都可以在很短的时间内完成检查。而且我们不必拆卸空气管路,水管路等无关的部件。

     

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